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Question
A publisher produces 5 books on Mathematics. The books have to go through composing, printing and binding done by 3 machines A, B, C. The time schedule for the entire task in proper unit is as follows :
Book | I | II | III | IV | V |
Machine A | 4 | 9 | 8 | 6 | 5 |
Machine B | 5 | 6 | 2 | 3 | 4 |
Machine C | 8 | 10 | 6 | 7 | 11 |
Determine the optimum time required to finish the entire task. Also, find idle time for machines A, B, C.
Solution
Here min A = 4, max B = 6, min C = 6
Since min C ≥ max B is satisfied, the problem can be converted into a two machine problem.
Let G and H be two fictitious machines such that G = A + B and H = B + C
Then the problem can be written as
Books | Machines | |
G = A + B | H = B + C | |
I | 9 | 13 |
II | 15 | 16 |
II | 10 | 8 |
IV | 9 | 10 |
V | 9 | 15 |
Observe that Min (G, H) = 8, corresponds to Book III on machine H.
∴ Book III is placed last in sequence.
III |
The problem now reduces to four jobs I, II, IV and V. Here, Min. (G, H) = 9, which corresponds to G. Therefore, either of the books I or IV or V is processed first of all and the remaining next to book I.
I | IV | V | III |
OR
I → V → IV, IV → I → V, V → I → IV, IV → V → I, V → IV → I
Now, the remaining book II is processed next to book V. Thus, the optimal sequence of jobs is obtained as follows :
I | IV | V | II | III |
OR
I | V | IV | II | III |
OR
IV | I | V | II | III |
OR
V | I | IV | II | III |
OR
IV | V | I | II | III |
OR
V | IV | I | II | III |
Considering the first sequence of jobs, the minimum elapsed time can be computed as follows
Job | Machine A |
Machine B |
Machine C |
Idle time for Machine C |
|||
In | Out | In | Out | In | Out | ||
I | 0 | 4 | 4 | 9 | 9 | 17 | 9 |
II | 4 | 10 | 10 | 13 | 17 | 24 | 0 |
II | 10 | 15 | 15 | 19 | 24 | 35 | 0 |
IV | 15 | 24 | 24 | 30 | 35 | 45 | 0 |
V | 24 | 32 | 32 | 34 | 45 | 51 | 0 |
Total idle time for Machine C | 9 |
Total elapsed time = 51 hours
Idle time for machine A = 51 – 32 = 19 hours
Idle time for machine B = 51 – 20 = 31 hours
Idle time for machine C = 9 hours.