मराठी

Ceramic

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Topics

  • Introduction
  • Process of Making Ceramic Articles
  • Types of Ceramic

Introduction:

Ceramics are hard, brittle, heat-resistant, and corrosion-resistant materials made by shaping and firing inorganic, nonmetallic substances, like clay, at high temperatures. Examples include earthenware, porcelain, and bricks. Early ceramics, such as fired clay bricks, were used for building walls and structures. Pottery items like pots, vessels, and figurines were also crafted from clay, sometimes mixed with materials like silica, and hardened by firing. Over time, glazing techniques were developed to create smooth, coloured, and less porous surfaces by adding a glassy coating to the ceramic base.

Ceramics

Today, ceramics are used in domestic items, construction materials, and advanced engineering applications, including semiconductors. Examples include pottery, roofing tiles, bricks, amaharasnd terracotta.

Process of Making Ceramic Articles:

  • Clay is mixed with water to create a soft, mouldable material that can be shaped into the desired form.
  • The shaped object is placed in a kiln and heated at high temperatures (1000–1150°C) to harden the clay, forming a porous ceramic material.
  • The hardened ceramic is coated with a glaze, which is a mixture of finely ground glass powder and water, to reduce porosity.
  • The glazed object is fired again in the kiln, producing a smooth, shiny, and non-porous surface.
  • The final product is cooled gradually to prevent cracks or defects. Once cooled, the ceramic is ready for use, with improved durability, appearance, and resistance to moisture.
  • Ceramics can also be painted or decorated before the second firing to create vibrant and intricate designs, enhancing their aesthetic value.

Types of Ceramic:

Type Description Materials Used Process Applications
Porcelain Hard, translucent, white ceramic Kaolin, glass, granite, feldspar Mixed, shaped, fired at 1200–1450°C, glazed, and fired again Laboratory vessels (crucibles, evaporating dishes), decorative items, and tableware
Bone China Stronger, durable porcelain made by adding bone ash Bone ash, china clay, feldspar, fine silica Mixed, shaped, fired at high temperature, glazed, and re-fired High-end tableware and decorative ceramics
Advanced Ceramics High-performance ceramics used in engineering and technology Alumina, zirconia, silica, silicon carbide, and boron carbide Sintering: Firing at 1600–1800 °C in an oxygen-free atmosphere, compacting particles to form dense structures Electrical insulators, space shuttle tiles, jet engine blades, and superconductors
Earthenware Low-fired ceramic, porous unless glazed Clay, silica Shaped, dried, and fired at 900–1200°C; glazing and re-firing optional Flowerpots, tiles, bricks, and cookware
Stoneware Dense, non-porous ceramic fired at high temperatures Stoneware clay Shaped and fired at 1200–1300°C, glazing is common for decorative and functional purposes Durable tableware, cookware, and decorative items
Terracotta Porous, reddish-brown ceramic Clay with iron oxide Shaped and fired at relatively low temperatures (~1000°C); often left unglazed Roofing tiles, garden sculptures, and traditional pots
Vitreous Ceramics Glass-like, dense, and water-resistant ceramic Fine clay and additives Shaped, fired at high temperatures with glazing to create a non-porous surface Bathroom fittings, tiles, and laboratory sinks
Refractory Ceramics Heat-resistant materials designed for extreme thermal and chemical environments Alumina, magnesia, silica Shaped and fired at ultra-high temperatures (~1500–2000°C) to achieve thermal stability and resistance Furnace linings, kiln interiors, metal foundry molds, and industrial insulation
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